Clean Room HVAC Design

clean-room-design-service-by-iceberg,, india

A clean room is a space whose environment can be highly controlled. Clean Rooms designed by ICEBERG HVACR decrease contamination from microbes, dust, airborne organisms, vaporized particles, and chemical vapors. These tiny particles can have heavy effects on processes, research outcomes, and products. Clean rooms can maintain control of air circulation, particle levels, humidity, and temperature. They have become an important part of various industries. Industries such as pharmaceuticals, electronics, biotechnology, aerospace, food and beverage, research, and development cannot function without clean rooms. ISO 14644, FDA, and cGMP are the regulatory standards for clean room design.

We are a leading Clean Room Consultant firm based in Pune, India, with a portfolio of over 3000 projects. We’re known for successfully implementing large-scale HVAC systems in important industrial sectors like Pharmaceuticals, Hospitals, Hospitality, Malls, and IT Buildings. About 30% of our revenue comes from ‘Design & Build’ projects, where we’ve integrated advanced energy-efficient HVAC techniques. This success has led to nearly half of our revenue coming from repeat business from satisfied clients. We’ve earned trust with multiple repeat contracts from clients like Cipla, Sahyadri Hospital, Rubicon, and Bharat Serum.

Custom Clean Room Solutions

ICEBERG HVACR offers Clean Room designs according to the client’s needs, making sure the performance is fitting and the finest. Strict design standards are lodged, and pharmaceutical clean rooms have elements like laminar flow hoods and specific air filtration, guaranteeing compliance with Good Manufacturing Practice (GMP) regulations. For the electronic industry, we design Clean Rooms solutions to prevent particle contamination, improving the production of high-quality accessories. Our biotechnology clean room design mainly focuses on sterile conditions and maintaining temperature and humidity.

Define Requirements

The main purpose of a clean room is to provide regulated surroundings. ISO 14644 sets cleanroom standards, detailing permissible particle counts. It guides HVAC design for controlled environments, focusing on continuous monitoring and validation to ensure adherence to cleanliness criteria. Microbes, dust, airborne organisms, vaporized particles, and chemical vapors are controlled which can be extremely harmful to product integrity and process.

The location of the cleanrooms is the most important for its productivity. While designing the Clean Room, we first check if the building is tough enough to harbor the specific requirements of a cleanroom, such as airflow, vibration control, flooring and wall finishes, temperature humidity, etc. easy access for transporting the equipment and elements into the clean room is vital to decrease the risks of contamination.  We leverage smart energy models in the Clean Rooms designs that do the job using less energy, which means lower utility bills.

Effective environmental controls help maintain the perfect conditions inside a controlled space. Accuracy in regulating temperature, pressure, and humidity is crucial to meeting specific requirements. Control of these factors is very important as they may lead to serious issues such as moisture and the invasion of contaminants. These controls create the rigid conditions necessary for the processes to be conducted in the cleanrooms.

In making the architectural design for a cleanroom, pay attention to materials and layout. Ceilings, doors, floors, and walls are made of materials that produce a minimalistic number of particles. The layout is designed for cleaning, non-porous surfaces that are smooth to practice rigorous hygiene protocols. The doors are mapped out for airtight sealing to prevent pollutants from entering.

Creating effective and successful HVAC systems is key to the design of a cleanroom, as it helps maintain cleanliness and air flow within a controlled environment. Using filters like HEPA ensures the removal of particulate matter, microbes, and contaminants. The system provides a consistent and controlled airflow, which prevents the buildup of airborne particles, which can be highly dangerous for the products or processes in the cleanroom.

Clean Room Design Process

  • Determining air handling unit (AHU) capacity and configuration: single-pass vs. recirculation, chilled water vs. direct expansion
  • Designing ductwork for minimal pressure drop and contamination control: material selection, sizing, velocity control
  • Filter bank design: number and arrangement of HEPA/ULPA filters, pre-filters, bypass considerations
  • Fan selection and sizing: noise control, static pressure requirements, redundancy options
  • Humidification and dehumidification system design: equipment selection, control strategies, integration with HVAC system.
  • Designing diffuser systems for laminar flow: selection, placement, airflow velocity control.
  • Displacement ventilation design: air supply and return strategies, underfloor plenum design.
  • Downdraft booth design: airflow characteristics, personnel protection, containment efficiency.
  • Airflow modeling and computational fluid dynamics (CFD) analysis: predicting airflow patterns, optimizing design.
  • Pressure cascade calculations: determining pressure differentials between zones based on classification.
  • Airlock design: number, types (e.g., double door, purge), interlocking systems.
  • Doorway protection design: air curtains, jet nozzles, pressure equalization strategies.
  • Selecting and configuring building automation system (BAS) for HVAC control: setpoints, alarms, data logging
  • Integrating control systems with monitoring equipment: airflow, pressure, temperature, humidity sensors
  • Coordinating HVAC design with cleanroom envelope, walls, ceilings: minimizing penetrations, material compatibility.
  • Designing for ease of access to filters, diffusers, and other equipment for maintenance.
  • Considering noise control measures in HVAC equipment selection and placement.
  • Developing test plans for airflow, pressure, filter integrity, and microbial monitoring
  • Selecting appropriate testing methods and equipment based on cleanroom classification and standards
  • Evaluating test results and implementing corrective actions if necessary

Gallery

VRV System Design

vrv-vrf-system-design-by-iceberg, india

VRV design (variable refrigerant volume) and VRF (variable refrigerant flow) represent cutting-edge technologies designed to enhance energy efficiency in heating, ventilation, and air conditioning (HVAC) systems. These sophisticated systems contribute to substantially reducing electricity consumption by intelligently regulating the flow of refrigerant liquid. The result is an HVAC system that operates with optimal efficiency, adapting to factors such as human occupancy, solar exposure, and the presence of heat-generating equipment.

Specifically, the VRV design system is a multi-split type of air conditioner designed for commercial buildings. Developed by Daikin, it incorporates advanced variable refrigerant flow control technology. This innovation empowers customers to maintain precise control over individual zones within each room and floor of a building. By tailoring the HVAC system’s performance to the unique requirements of different spaces, VRV design ensures a comfortable and energy-efficient environment while optimising operational costs.

The key advantage of VRV  design lies in its adaptability to real-time conditions. It can dynamically adjust the refrigerant flow based on factors such as occupancy patterns and the influence of external elements like sunlight. As a result, the system maximises energy efficiency by delivering the right amount of heating or cooling precisely where and when it’s needed, avoiding unnecessary energy expenditure.

In addition to energy savings, the VRV design system enhances overall comfort and flexibility. Users can fine-tune temperature settings for individual zones, promoting a customised and comfortable environment for occupants. This level of control not only contributes to energy efficiency but also enhances the occupant experience, making VRV design a preferred choice for modern commercial buildings.

VRV design and VRF technologies represent a leap forward in HVAC efficiency. With their ability to intelligently regulate refrigerant flow and adapt to real-time conditions, these systems offer a compelling solution for commercial buildings seeking both energy savings and enhanced comfort. The VRV design system, in particular, stands out as a versatile and efficient choice, providing individualised zone control to meet the diverse needs of modern building environments.

We offer comprehensive HVAC solutions that include consulting, designing, supplying, installing, testing, and commissioning. What sets us apart is our deep knowledge of how users operate and apply our services. With a portfolio featuring over 3000 TR projects, we’re known for successfully implementing extensive VRV/VRF systems in crucial industries like Pharmaceuticals, Hospitals, Hospitality, Malls, IT Buildings, and beyond.

  • Energy Efficiency
  • Consistent Comfort
  • Less Downtime
  • Less Downtime

 VRF systems excel in energy efficiency for two main reasons. Firstly, they precisely deliver the needed cooling, running less frequently and at lower capacities compared to traditional systems. Secondly, these systems capture and reuse heat generated during cooling, directing it to areas requiring heating. This dual functionality minimises energy consumption and aligns with the growing demand for sustainable, eco-friendly climate control solutions.

The VRF system's compressor detects the precise requirements of each zone and sends the exact amount of refrigerant needed for the job. As a result, each area of your space is consistently comfortable, with well-controlled humidity and no hot or cold spots.

The VRF system is designed for efficiency, running only when needed and in partial-load conditions to minimise wear on its parts. This results in fewer breakdowns. Additionally, if one air handler malfunctions, the others remain unaffected, ensuring that your entire space won't be without air conditioning at once.

VRF systems are space-efficient due to their streamlined design, which includes ductless setups and small air handlers. In addition to having efficient climate management, this lets you maintain the attractiveness of your apartment's high ceilings.

  • Energy Efficiency
  • Consistent Comfort

 VRF systems excel in energy efficiency for two main reasons. Firstly, they precisely deliver the needed cooling, running less frequently and at lower capacities compared to traditional systems. Secondly, these systems capture and reuse heat generated during cooling, directing it to areas requiring heating. This dual functionality minimises energy consumption and aligns with the growing demand for sustainable, eco-friendly climate control solutions.

The VRF system's compressor detects the precise requirements of each zone and sends the exact amount of refrigerant needed for the job. As a result, each area of your space is consistently comfortable, with well-controlled humidity and no hot or cold spots.

  • Less Downtime
  • Less Downtime

The VRF system is designed for efficiency, running only when needed and in partial-load conditions to minimise wear on its parts. This results in fewer breakdowns. Additionally, if one air handler malfunctions, the others remain unaffected, ensuring that your entire space won't be without air conditioning at once.

VRF systems are space-efficient due to their streamlined design, which includes ductless setups and small air handlers. In addition to having efficient climate management, this lets you maintain the attractiveness of your apartment's high ceilings.

Our Highlight

What do we do?

As a VRV/VRF System Consultants, we handle everything for HVAC systems, from design and supply to testing and installation. Our speciality is creating custom HVAC solutions that focus on better indoor air quality and energy efficiency.

Our team has been working on the VRV design for a long time. The work starts with designing the system for the space to install VRV design and designing systems based on various factors. The work starts with analysing the architectural plan of the respective building. Analysing the plan gives an idea of the environmental conditions of the surrounding area. Based on that, specific calculations get made, giving an idea of the heat and temperature of the room, which gives an idea of how big a VRV design should be installed in that specific room. Once the design is finished, equipment gets selected to support that specific VRV design.

This leads to setting up a variable refrigerant volume (VRV) system. The installation process for VRV design systems includes securely attaching copper pipes, using copper of the right thickness. It’s essential to carefully monitor the solder quality and the precision of the flaring technology. Adding plugs is also necessary to protect the pipes from dust and particles. Our skilled team works on-site, aiming for perfection and seamlessly installing the VRV design system without causing any damage. Installation of the system takes place by keeping rules, regulations, and safety standards in mind. Based on the application of the room, the code compliances are decided for the HVAC installation, and we install all the systems that maintain these compliances.

After the installation, our specialists test the installed equipment and make improvements based on the results.

vrv-vrf-system-design-by-iceberg, india
vrv-vrf-system-design-by-iceberg, india
Our Expertise

Our Expertise:

We take pride in our highly skilled team, comprised of talented engineers and designers who excel in all aspects of their work. Our technical expertise encompasses precise sizing and capacity planning, careful selection of components, and seamless integration of electrical systems.

Our specialisation lies in the design of variable refrigerant volume/variable refrigerant flow (VRV/VRF) systems, where our proficiency shines through successful projects across various sectors. From commercial buildings, office spaces, hotels, and retail establishments to malls, healthcare facilities, and hospitals, we have demonstrated our capabilities in diverse environments.

Our commitment to delivering top-notch solutions is unwavering. Each design is meticulously crafted to meet the unique requirements of our diverse clientele, showcasing our dedication to excellence in every project we undertake.

Gallery

Evaporative Cooling System Design Services

Evaporative-cooling-system-service, india

At ICEBERG HVACR, we design innovative Evaporative Cooling Systems to provide energy-efficient, cost-effective environmentally friendly cooling solutions. We possess expertise in designing Evaporative Cooling Systems for Commercial and Industrial facilities, Residential complexes, Public places, Warehouses etc.

We are a leading HVAC Consultant based in Pune and providing Design-Build and Evaporative Cooling System Consultancy services across India. Around 30% of our company’s income comes from ‘Design & Build’ projects, where we’ve successfully integrated advanced energy-efficient Climate Control systems including Evaporative Cooling Systems. This has led to almost half of our revenue coming from satisfied clients who keep returning for our services. We’ve earned repeat contracts from notable clients like Cipla, Sahyadri Hospital, Rubicon, and Bharat Serum.

We Provide End-to-End Design Services

At ICEBERG HVACR, the design of an evaporative cooling system involves a comprehensive approach that considers climate conditions, cooling media, airflow, water distribution, control systems, water quality, maintenance, energy efficiency.

To design an effective evaporative cooling system, we first conduct a comprehensive site assessment. This involves evaluating the installation location and analysing the environmental conditions, such as temperature and humidity. By analysing the site, we gain a better understanding of its unique features and specific needs. Our team of skilled professionals conducts a thorough assessment of the location to establish the design needs based on the unique features of the site.

Our team conducts a comprehensive evaluation of the site to determine the load calculation. During this process, we take into account various factors such as insulation, occupancy, and equipment heat gain. Based on these calculations, our team can design the required evaporative cooling system that is best suited for the designated space.

After calculating the cooling load, the next crucial step is to size the system components appropriately. This involves the sizing of fans, pumps, and ducting. Our team strives to determine the correct size as it ensures that the system can handle the calculated cooling load and operates at peak performance.

Efficient air distribution is crucial for the success of an evaporative cooling system. Our team works on planning and designing the layout of the ducts to achieve an effective and evenly distributed cooling effect throughout the space. To accomplish this, we consider various factors such as air velocity, pressure drop, and uniform cooling.

When designing an evaporative cooling system, it's important to consider the water distribution system. This component is critical to achieving optimal cooling efficiency. Our team ensures that the cooling media is evenly and uniformly wet and that the water flow rates are appropriate. By doing so, we significantly improve the overall performance of the system.

The evaporative cooling system heavily depends on its control system, which is responsible for managing variables like water flow and fan speed. Our team ensures optimal efficiency and adaptability by developing a control logic that combines various sensors and actuators. This enables the system to dynamically adapt to changing environmental conditions. As a result, the cooling system can precisely and swiftly adjust to variations in humidity and temperature, creating a comfortable and dependable interior atmosphere.

Choosing the appropriate equipment is crucial for establishing a successful evaporative cooling system. After considering all the factors, our team carefully evaluates and selects the most suitable type and capacity of fans, pumps, cooling pads, and other components that match the specific requirements of the project. Picking the right equipment ensures that the system operates at maximum efficiency, minimising energy consumption and delivering effective cooling.

As awareness of the environment grows, it has become crucial to assess the impact of cooling systems. Our design takes into account water usage, energy efficiency, and sustainability to reduce environmental impact. This not only saves money over time but is also a conscientious move towards a better future.

Our top priority while designing any system is safety. As evaporative cooling systems involve both water and electricity, it is imperative to include safety features to mitigate potential risks related to water handling, electrical components and system functioning. This ensures a safe and secure environment for the users and protects the system from any potential hazards.

Our Expertise

Our expertise extends to residential cooling, where we tailor evaporative cooling systems to the unique requirements of homes. Whether it’s a single-family residence or a multi-unit complex, our designs prioritise energy efficiency and comfort.

When it comes to commercial buildings, it’s essential to consider factors like size and occupancy. Our team of experts specialises in designing commercial spaces that meet your unique needs. We focus on delivering efficient cooling solutions that not only enhance the working environment but also reduce energy consumption, resulting in cost savings for your business. So, whether you’re looking to create a comfortable workspace or improve your building’s energy efficiency, we’ve got you covered.

Industrial facilities often have unique cooling demands due to the presence of heavy machinery and varying operational conditions. Our designs for industrial settings prioritise reliability, efficiency, and safety to ensure optimal performance and minimise downtime. We understand the importance of keeping your machinery and equipment operating at their peak, and our cooling solutions are tailored to meet your specific needs. Our team of experts will work with you to identify the most effective and cost-efficient cooling system that meets your requirements and ensures a safe working environment.

Creating an optimal climate in greenhouses is essential for successful plant cultivation. Our expertise in greenhouse cooling ensures that the system promotes plant growth while maintaining energy efficiency.

For outdoor events, where traditional cooling methods may be impractical, our designs provide efficient and portable solutions. We understand the importance of creating comfortable environments for events of all sizes.

Gallery

HVAC Design Services

hvac-design-service-by-icebrg

ICEBERG HVACR Engineers is a leading company for HVAC design and build projects. The company is involved in the entire process, from consulting, conceptualization and design to building HVAC systems. HVAC (Heating, Ventilation, and Air Conditioning) design holds immense importance across diverse sectors in establishing comfortable, healthy, and precise indoor environment conditions. Every project has its own unique location with space requirements and varying budgets, which requires a knowledgeable design team to develop a custom HVAC system to accommodate the needs of your Project. 

Well-planned and designed HVAC systems ensure effective ventilation and air circulation for maintaining optimal temperatures, humidity levels, and air quality, contributing to the well-being and productivity of occupants.In Healthcare and Pharma settings, HVAC systems are critical for controlling airborne contaminants and preserving sterile environments. HVAC design emerges as a cornerstone for crafting sustainable, health-conscious, and operationally efficient living and working spaces, influencing individual well-being and overall productivity.

Our Highlight

Precise HVAC Design Solutions

At ICEBERG HVAC Engineers, our team of seasoned HVAC engineers stands out for its expertise in utilizing ASHARE and ISHARE guidelines, LEED Requirements, GMP Standards, NABH requirements, NBC and NFPA requirements as per the project type to ensure that our projects meet benchmarks and compliances.

We always provide customized solutions to our clients, which help them in the long run, as cooling solutions differ from industry to industry. We first understand our customers’ requirements and guide them on the right kind of design. We engage closely with our clients to grasp their individual needs, budget constraints, and preferences.

Our HVAC Design solutions guarantee the desired comfort levels and surpass expectations in performance, resulting in client satisfaction and project success, check out customer testimonials.

hvac-design-system-service-by-iceberg, india

HVAC Design Strategy by ICEBERG

When doing load calculation, our Engineers do a comprehensive analysis that encompasses Weather conditions, building materials, and internal heat sources. This multifaceted examination allows for precisely determining the heating load, ensuring optimal performance. ICEBERG HVACR extends its expertise to cooling load calculation, factoring in variables such as solar radiation, occupancy patterns, lighting, and equipment-generated heat. The above details are used for the load calculations and future air conditioning system balancing.

We place a strong emphasis on system selection. In this phase, we prudently evaluates the calculated load requirements to make informed decisions on HVAC system types.

When selecting HVAC systems that meet the needs and goals, we first understand our customers' requirements, building size, and layout and guide them on what kind of System will be suitable for the project. 

Our engineers consider Energy Efficiency, Cost Effectiveness, Environmental impact, Future Expansion, and Regulatory Compliance.

This involves a comprehensive design strategy encompassing the careful selection and location of diffusers and registers.

As a leading HVAC Design Company in India, we ensure proper selection and location of diffusers and registers to maintain uniform temperature and air circulation. This enhances comfort and indoor air quality.

ICEBERG HVACR's ventilation system design strategy is holistically planned to ensure the maintenance of the right indoor air quality. By carefully determining the required ventilation rates, considering factors such as occupancy levels and compliance with ASHARE and ISHARE guidelines, NBC and NFPA requirements and relevant building codes.

We implement advanced automation technology, BMS Systems and control systems for enabling more precise control, monitoring, and optimization of HVAC functions. This involves temperature and humidity controls with seamless integration of sensors and actuators.

As a prominent HVAC Design player in India, ICEBERG HVACR carefully integrates energy-efficient components and systems into its designs. Our company implements variable speed drives, energy recovery systems, and high-efficiency equipment in its projects.

ICEBERG HVACR addresses the immediate environmental impact and actively contributes to long-term energy conservation by doing so. This holistic approach to design emphasizes responsible use of resources.

Our Duct System Design takes into accounthe SMACNA Guidelines, space availability, Friction and Dynamic Resistance, noise levels, duct leakage, duct heat gains and losses, and balancing.

A properly designed duct system prevents system imbalances, ensuring that each area receives the necessary amount of air and ensures even temperatures throughout a space, promoting a pleasant atmosphere that positively impacts productivity and supports occupant health. 

ICEBERG design of Pipe size, takes into account ASHRAE Guidelines, Noise, erosion, and installation and operating costs all limit the maximum and minimum velocities in piping systems. 

If piping sizes are too small, noise levels, erosion levels, and pumping costs can be unfavorable; if piping sizes are too large, installation costs are excessive. Therefore, pipe sizes are chosen to minimize initial cost and operating cost.

ICEBERG has a very strategic approach to space planning for equipment. A strong emphasis is on installation requirements of HVAC equipment and the future maintenance needs and accessibility criteria.

This facilitates easy installation, streamlines maintenance procedures, and adheres to accessibility standards. This forward-thinking design philosophy minimizes downtime during maintenance, leading to the longevity and reliability of the equipment.

Our Expertise

Advantage of ICEBERG

ICEBERG caters to specific environments and diverse sectors, including pharmaceuticals, industrial spaces, malls, hospitals, and hotels. In the pharmaceutical sector, ICEBERG’s HVAC solutions adhere to stringent standards, ensuring perfect conditions for producing and storing sensitive medications.

In industrial settings, Our HVAC design company creates robust systems catering to the unique requirements of manufacturing facilities. In malls, the HVAC designs prioritize both comfort and energy efficiency. The healthcare sector benefits from systems that maintain critical environmental conditions.

In the Hospitality sector, ICEBERG has years of experience in creating bespoke HVAC solutions to enhance guest comfort while maintaining energy efficiency. ICEBERG is happy and proud to take forward the visions of all these prestigious sectors, brands, and companies.

Gallery

Scroll to Top